Switch your mailer boxes to custom mailer boxes that are made of recyclable, sustainable material. Fit any USA e-commerce brands and subscription sellers, our boxes are offered in any shape, size and print, covering minimalistic kraft to full color branding. You will find what you are looking at eco-friendly mailer boxes USA or wholesale printed mailer boxes, we have them in Hi Custom Boxes.
When your customers receive a package, it’s more than a delivery — it’s your first handshake with them. The unboxing moment sets the tone for your brand.
Imagine a box that’s perfectly sized, sturdy, and proudly displays your logo — that lightning bolt of identity that makes your brand instantly recognisable.
That’s what custom mailer boxes do:
In today’s USA e-commerce scene — from Instagram to Etsy and Shopify — packaging isn’t “just a box.” It’s a brand experience.
You know that feeling when a parcel arrives battered, boring, or unbranded? It kills the excitement. That’s why more USA businesses are switching to customized mailer packaging.
A good mailer box doesn’t just protect — it enhances your brand story.
Features that make the difference:
When you invest in quality packaging, you protect your products and shape how customers perceive them.
Picture your logo printed boldly on the lid or a smooth matte finish that feels luxurious. These small details build brand loyalty and customer recall.
We’ve worked with USA businesses of all kinds — from artisan candle makers in Cornwall to snack subscription brands in Manchester — and one thing stands out: Personalised packaging makes all the difference.
Whether you’re a small brand taking the next step or a growing e-commerce business, we’ll help you:
If you need something unique, just select “Other” on our quote form — we love a challenge.
Custom mailer boxes suit many industries and occasions:
Your packaging can mirror your brand’s personality:
As a trusted USA mailer box supplier, we ensure your packaging remains cost-effective and high-quality — even when ordered in bulk.
More USA customers care about eco-conscious packaging — and rightly so. Our sustainable mailer packaging range is:
Many customers even reuse their boxes — as storage, gift packaging, or keepsake boxes — giving your brand longer visibility.
At Hi Custom Boxes, we believe: Good packaging shouldn’t cost the Earth — literally or figuratively.
Once approved, we handle production with precision and care — so you can focus on running your business.
Every delivery — whether a subscription box, welcome kit, or retail order — represents your brand.
When you’re ready to elevate your unboxing experience, explore our custom mailer box collection.
Let’s create packaging that:
Need help creating the perfect design for your gift boxes? Our team of packaging experts is ready to assist you with custom design solutions.
Absolutely. All you need to do when asking us to quote you on your artwork is to just upload your artwork and we will do the printing of your design on your boxes. A Bristol-based small candle maker, who is one of our clients, experienced massive repeat orders upon putting their logo on their packaging. Branding actually matters.
Yes, we do. When you are ordering in large quantities, our wholesale printed mailer boxes USA packages have a great deal to offer - ideal where you have an e-commerce business building or e-commerce subscription service to scale.
100%. We have the range of our eco friendly mailer boxes USA range that are recyclable and of FSC-certified materials. They are durable, environmentally friendly and best suited in businesses that are concerned with minimizing wastes.
We sure do. Select mailer boxes with foam inserts to fragile items, or select self-sealing mailer boxes as well as tamper-evident mailer boxes as additional protection during shipping.
Of course. Different is different with every product, and we understand that. All you need to do is choose Other on our quote form to have our mailer boxes custom sized and we will make sure that they fit your product.
We understand that your products are unique and come with specific requirements. To help your offerings stand out in the market, standard sizes and shapes often need to be reimagined. Sharing details such as product dimensions, printing methods, paper stock or materials, and desired finishing qualities is essential for tailoring solutions that drive market competitiveness. Provide these specifications so we can better understand and meet your product’s needs.
| Feature | Details |
|---|---|
| Dimensions | All custom sizes and shapes available |
| Printing Options | 1 color to full color (CMYK), PMS color, or no printing at all |
| Material Choices | 50gsm to 3000gsm bleach card, art card, black card, or one-sided white kraft – all eco-friendly |
| Order Quantity | From 1 unit to bulk orders — no minimum required |
| Finishes & Coatings | Matte, gloss, holographic foil, or soft-touch varnish |
| Production Process | Die cutting, scoring, gluing, perforation |
| Customization Options | Custom window cutouts, embossing-debossing, Spot UV, foil stamping, raised ink, or PVC windows |
| Mockups & Proofing | 2D apartment view, 3D digital mockup, or physical sample on request |
| Standard Turnaround | 7 to 12 business days |
| Rush Turnaround | Fast production in just 4 to 6 business days |
We stand behind the quality of our packaging products with our satisfaction guarantee.
Need a specific size for your product? We offer fully customizable dimensions to ensure a perfect fit.
Request Custom SizeMake your Premium Gift Boxes truly unique with our extensive range of customization options. From printing techniques to special finishes, we offer everything you need to create packaging that perfectly represents your brand.
Full-color printing for detailed designs and graphics
Exact color matching for brand consistency
Glossy coating applied to specific areas for contrast
Gold, silver, or colored foil for a premium look
Raised or recessed designs for tactile effect
Velvety finish that adds elegance and sophistication
Foam, cardboard, or velvet inserts to secure products
Elegant ribbon pulls in various colors and materials
Custom dividers for multiple product arrangements
100% recycled and recyclable board options
Environmentally friendly printing inks
Eco-friendly laminations and coatings
Discuss your requirements with our design team
Receive initial design concepts for review
Approve physical prototype before production
Manufacturing and quality control checks
Don't have your own design? Our professional designers can create a custom box design for your brand.
Already have a design ready? Upload your artwork files directly to get started.
Accepted formats: AI, PDF, PSD, JPG (300 dpi minimum)
I run a small skincare subscription in Brighton, and honestly, these custom mailer boxes from Hi Custom Boxes changed everything. The print quality is beautiful, the kraft finish feels premium, and our customers actually comment on the packaging now! Plus, it’s eco-friendly — which our community loves. Totally worth it.
Share your experience with this product to help other customers.
Create packaging that impresses customers and enhances your brand experience with our custom solutions.
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